How to Make Smoked Chuck Roast for Delicious BBQ Beef and Bacon Sandwiches

By | September 21, 2023

If you’re a fan of smoky and juicy beef brisket or pulled pork, you need to try making smoked chuck roast. This cut of meat is affordable, full of flavor, and perfect for barbecue beef and bacon sandwiches. With the right technique and a few simple ingredients, you can create a delicious and satisfying meal that will impress your friends and family. In this post, we will guide you through the steps of how to make smoked chuck roast for the ultimate barbecue experience.

Introduction
Are you fond of smoky, juicy, and tender BBQ beef and bacon sandwiches? Do you know how to make them perfectly just like in a restaurant? If not, then you don’t have to worry as we have got you covered! In this article, we will be sharing an easy-to-follow recipe with step-by-step instructions on how to make smoky and succulent chuck roast for the ultimate BBQ beef and bacon sandwiches. The best part is that you can do it all at home without any fancy equipment. So, let’s get started and become the BBQ master!

Supplies needed
Before we jump into the recipe, let’s make sure to have all the required supplies ready. We’ll be using the following:

  • Weber Kettle
  • Smoke Plate
  • Hickory Wood Chunks
  • Aluminum foil
  • Instant-read Meat Thermometer
  • Knife
  • Cutting board
  • Large mixing bowl
  • Measuring spoons
  • Measuring cup
  • Whisk

Ingredients

For the rub:

  • 1/4 cup of paprika
  • 1/4 cup of kosher salt
  • 1/4 cup of brown sugar
  • 1/4 cup of chili powder
  • 2 tablespoons of black pepper
  • 2 tablespoons of cumin
  • 1 tablespoon of garlic powder

For the BBQ Sauce:

  • 2 tablespoons of unsalted butter
  • 1/2 onion diced
  • 2 garlic cloves minced
  • 1 cup of ketchup
  • 1/2 cup of Dr. Pepper
  • 1/4 cup of brown sugar
  • 2 tablespoons of Worcestershire sauce
  • 2 tablespoons of apple cider vinegar
  • Salt and pepper to taste
  • 8 hamburger buns
  • 2 pounds boneless beef chuck roast
  • 16 slices of bacon

Instructions

  1. Preheat the Weber Kettle to 250°F.
  2. Mix all the ingredients of the rub in a large mixing bowl.
  3. Season the chuck roast generously with the rub and make sure to massage it evenly over the entire meat.
  4. Place the chuck roast on the Smoke Plate with the fatty side up.
  5. Place 3-4 hickory wood chunks on the top of the lit charcoal.
  6. Close the lid of the Weber Kettle and let the meat smoke for about 6-8 hours, or until the internal temperature reaches 203°F.
  7. While the meat is smoking, let’s make the BBQ sauce. Melt the butter in a medium saucepan over medium heat.
  8. Add onion and garlic and sauté until the onions become translucent.
  9. Add the rest of the BBQ sauce ingredients and whisk to combine.
  10. Reduce the heat to low and let the sauce simmer for around 20-30 minutes or until it has thickened.
  11. Once the meat is done, remove it from the Weber Kettle and wrap it in aluminum foil. Let it rest for around 30 minutes.
  12. While the meat is resting, cook the bacon in a pan until crispy. Place it on a paper towel to remove excess oil.
  13. Unwrap the meat and slice it thinly against the grain.
  14. Toast the hamburger buns lightly.
  15. Spread some BBQ sauce on the bottom half of the bun and then top it with a few slices of the smoked chuck roast, then 2 slices of bacon.
  16. Top the meat and bacon with more BBQ sauce and cover it with the other bun half.

FAQs (Frequently Asked Questions)

Q1. Can I make this recipe without a Weber Kettle?
A1. Ideally, a Weber Kettle is best for smoking meat. However, you can use any charcoal or gas grill to smoke the meat.

Q2. Can I replace hickory wood chunks with any other wood?
A2. Yes, you can use any other wood, such as mesquite, cherry, or apple.

Q3. Can I make the BBQ sauce ahead of time?
A3. Yes, you can make the BBQ sauce ahead of time and store it in the fridge for up to a week.

Q4. Can I use a slow cooker instead to smoke the chuck roast?
A4. The recipe is specifically designed for the Weber Kettle. However, you can use a slow cooker to cook the chuck roast, but it will not get the same smoky flavor.

Q5. Can I skip the bacon as a topping?
A5. Yes, you can skip the bacon if you don’t like it, but it adds a delicious crunch to the sandwich.

Conclusion
Now, you know how to make the perfect smoky and juicy chuck roast for the ultimate BBQ beef and bacon sandwiches! The combination of smoky, tender, and juicy chuck roast, crispy bacon, and homemade BBQ sauce will make you drool over it every time. Follow the instructions carefully and you’ll get a BBQ sandwich that could compete with the best out there. Don’t forget to invite your friends and family to enjoy the deliciousness!

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